Medium-sized intelligent servo-equipped softgel encapsulation machine designed specifically for small and medium-sized enterprises. Built with full servo control and minimal human intervention for optimal production efficiency and ease of operation.
Core Technical Highlights
Servo Drive & Intelligent Control
High-performance servo motor drive with industrial-grade PLC touch control system enables digital precision control throughout the process. Features 30% faster response time and ±0.1RPM rotational speed accuracy for reduced defect rates.
Automatic Adjustment System
Integrated automatic adjustment features including Die Roll realignment, injection time control, and filling volume precision. Eight symmetrically placed plungers ensure ±0.5% filling accuracy when filling volume ≥ 0.5ml.
Flexible Capacity Adaptation
Stepless speed regulation from 0-6RPM with outputs of 56,700 capsules/hour (8# Oval, 500mg) or 27,540 capsules/hour (20# Oblong, 1000mg). Quick die roll replacement in under 30 minutes supports both small-batch trials and large-scale production.
Full-Process Compliance
Meets GMP and FDA international standards with 316L food-grade stainless steel contact parts. Features real-time production data recording, traceability, and CIP online cleaning interface for pharmaceutical-grade requirements.
Technical Specifications
| Item |
Specification |
| Capacity |
56,700 capsules/hour (8# Oval, 500mg); 27,540 capsules/hour (20# Oblong, 1000mg) |
| Die Roll Size |
Ø150*120mm (6 inches), HRC55-60 surface hardening |
| Rotational Speed |
0-6RPM (servo stepless frequency conversion control) |
| Single Plunger Filling Volume |
0-2ml, continuous adjustment |
| Number of Plungers |
8 pieces (4 on each side, symmetrically distributed) |
| Filling Accuracy |
±0.5% |
| Power Consumption |
10kw, with energy-saving mode |
| Overall Dimension |
2400*780*1900mm (compact, space-saving design) |
| Weight |
1200kgs, shock-proof body |
Production Line Process
Raw Material Preparation
Colloids and purified water are mixed in sealed stainless steel tanks at 60-70°C for 1-2 hours, then transported via insulated pipelines with temperature maintained at 55-65°C for consistent viscosity.
Capsule Forming
Colloid is coated onto die rolls and cooled with 15-20°C circulating water. Dual die rolls engage precisely while the 8-plunger system forms capsule shells and fills materials simultaneously, achieving over 99.5% qualification rate.
Processing & Drying
Capsules undergo tumbling in mesh drum dryers (25-30°C, 35-45% humidity) for 1-2 hours, followed by 8-12 hours in constant temperature/humidity rooms. Final moisture content controlled at 7-11% for gelatin or 5-9% for plant-based capsules.
Finished Product Packaging
Flexible packaging options including small desktop bottle packers, medium vertical bottle packing lines, or aluminum-plastic blister packers with speed matching and data synchronization capabilities.
Efficiency & Quality Upgrade
Reduces labor costs by 40% compared with traditional frequency conversion models, and increases qualification rate from 95% (traditional models) to over 99.5%
Full-Stage Adaptability
Stepless speed control and quick die roll replacement support both trial runs and mass production with modular design for future capacity expansion
Cost-Effective Compliance
GMP/FDA compliance with CIP cleaning reduces operation costs, while compatibility with both animal and plant colloids enables product line expansion and high-end market access.
